3/16/15
A New Beginning with Lessons Learned!
After moving the modules around for 3 years including 3 model shows and moving residences 3 times last year they have held up well. The original built modules were well built but there was definitely room to improve on areas that we had difficulty with. I have decided rather then keep making extensive structural upgrades, I would start fresh and design a whole new project.
The main thing that is noticeable is that the new project will consist of one large module, rather then a few smaller ones. The reason for this was although the modules were designed to work together, the more features that were added, (streets, rails, turns) the more the joints effected reliable operation. The old modules were around 3' long and 2.5' deep, and were designed for easy transport. The new single module will be 8' long and 2.75' deep.
In addition to the size changes I decided to change from a MDF Fiberboard to a double sided plywood to help with how it is effected by the construction adhesives and temperatures or moisture.
Once the plywood was cut to size and temporarily attached to the frame, I used a large piece of paper I purchased from the local craft store to lay out the new design. I find it easier to do this because you can change the lines with an eraser rather then having crossed out lines that can be confusing when its time to make cuts. It is also handy for remarking limits that are covered by paint or scenery.
Due to the size of the new module, to make transport easier I added 2 removable handles on each side. I also limited it to 8' because of the ability to fit in a standard 8' pickup bed or trailer. check back soon for updates!